
The pressure carrying capability of any pipe at a given temperature is a function of the material strength from which the pipe is made and the geometry of the pipe as defined by its diameter and wall thickness. The following expression, commonly known as the ISO equation, is used in thermoplastic pipe specifications to relate these factors:
P = 25 / (Do/t -1)
where: P = maximum pressure rating, psi
S = maximum hydraulic design stress (max. working strength), psi
Do = average outside pipe diameter, in. t = minimum wall thickness, in.
The allowable design stress, which is the tensile stress in the hoop direction of the pipe, is derived for each material in accordance with ASTM D 2837, Standard Test Method for Obtaining Hydrostatic Design Basis for Thermoplastic Pipe Materials, at 73° F. The pressure ratings below were calculated from the basic Hydraulic Design Stress for each of the materials.
Pipe and Fittings
In order to determine the pressure rating for a product system, first find the plastic material and schedule of pipe and fittings in the heading of the Maximum NonShock Operating Pressure table below. Then, locate the selected joining method in the subheading of the table and go down the column to the value across from a particular pipe size, listed in the far left column. This will be the maximum non-shock operating pressure at 73° F for the defined product system.
1. For more severe service, an additional correction factor may be required.
2. 8″ CPVC Tee, 90° ELL and 45° ELL rated at 1/2 of value shown. Pressure rating of 175 psi can be obtained by factory overwrapping with glass and polyester. Consult Customer Service for delivery information.
3. Recommended for intermittent drainage pressure not exceeding 20 psi.
Valves, Unions, and Flanges
The maximum pressure rating for valves, flanges, and unions, regardless of size, is 150 psi at 73° F. As with all other thermoplastic piping components, the maximum non-shock operating pressure is related to temperature. Above 100° F refer to the chart below.
Fabco Products in Vacuum or Collapse Loading Situations
Thermoplastic pipe is often used in applications where the pressure on the outside of the pipe exceeds the pressure inside. Suction or vacuum lines and buried pipe are examples of this type of service. As a matter of practical application, gauges indicate the pressure differential above or below atmospheric pressure. However, scientists and engineers frequently express pressure on an absolute scale where zero equals a theoretically perfect vacuum and standard atmospheric pressure equals 14.6959 psia.
Solvent cemented or thermo-sealed joints are particularly recommended for vacuum service. In PVC, CPVC, PP, or PVDF vacuum systems, mechanical devices such as valves and transition joints at equipment will generally represent a greater intrusion problem than the thermoplastic piping system will. Experience indicates that PVC vacuum systems can be evacuated to pressures as low as 5 microns with continuous pumping. However, when the system is shut off, the pressure will rise and stabilize around 10,000 microns or approximately 10 mm of Mercury at 73° F. The following chart lists the allowable collapse loading for plastic pipe at 73° F. It shows how much greater the external pressure may be than the internal pressure. (Thus, a pipe with 100 psi internal pressure can withstand 100 psi more external pressure than a pipe with zero psi internal pressure.) For temperatures other than 73° F, multiply the values in the chart by the correction factors listed in the temperature correction table on the preceding page. The chart also applies to a vacuum. The external pressure is generally atmospheric pressure, or 0.0 psig, while the internal pressure is normally identified as a vacuum or negative gauge pressure. However, this negative value will never exceed -14.7 psig. Therefore, if the allowable pressure listed in the chart (after temperature correction) is greater than the difference for internal-to-external pressure, the plastic system is viable.
NOM. PIPE SIZE | SCHEDULE 40 PVC & CPVC SOCKET END | SCHEDULE 80 PVC & CPVC SOCKET END | SCHEDULE 80 PVC & CPVC THREADED END | |
---|---|---|---|---|
MAX. NON-SHOCK OPERATING PRESSURE {PSI) AT 73°F | ||||
1/2 | 600 | 850 | 420 | |
3/4 | 480 | 690 | 340 | |
1 | 450 | 630 | 320 | |
11/4 | 370 | 520 | 260 | |
11/2 | 330 | 470 | 240 | |
2 | 280 | 400 | 200 | |
21/2 | 300 | 420 | 210 | |
3 | 260 | 370 | 190 | |
4 | 220 | 320 | 160 | |
6 | 180 | 280 | N.R. | |
8 | 160 | 250 | N.R. | |
10 | 140 | 230 | N.R. | |
12 | 130 | 230 | N.R. |
NOM. PIPE SIZE | THERMO SEAL JOINT | THREADED | |
---|---|---|---|
SCHEDULE 80 POLYPROPYLENE | |||
1/2 | 410 | 20 | |
3/4 | 330 | 20 | |
1 | 310 | 20 | |
11/4 | 260 | 20 | |
11/2 | 230 | 20 | |
2 | 200 | 20 | |
21/2 | - | - | |
3 | 190 | 20 | |
4 | 160 | 20 | |
6 | 140 | N.R. |
NOM. PIPE SIZE | THERMO SEAL JOINT | THREADED | |
---|---|---|---|
SCHEDULE 80 POLYPROPYLENE | |||
1/2 | 580 | 290 | |
3/4 | 470 | 230 | |
1 | 430 | 210 | |
11/4 | - | - | |
11/2 | 326 | 160 | |
2 | 270 | 140 | |
21/2 | - | - | |
3 | 250 | N.R. | |
4 | 220 | N.R. | |
6 | 190 | N.R. |
TEMPERATURE(° F) | PVC | CPVC | PP | PVDF | |
---|---|---|---|---|---|
MAXIMUM NON-SHOCK OPERATING PRESSURE (PSI) VS. TEMPERATURE | |||||
100 | 150 | 150 | 150 | 150 | |
110 | 135 | 140 | 140 | 150 | |
120 | 110 | 130 | 130 | 150 | |
130 | 75 | 120 | 118 | 150 | |
140 | 50 | 110 | 105 | 150 | |
150 | N.R. | 100 | 93 | 140 | |
160 | N.R. | 90 | 80 | 133 | |
170 | N.R. | 80 | 70 | 125 | |
180 | N.R. | 70 | 50 | 115 | |
190 | N.R. | 60 | N.R. | 106 | |
200 | N.R. | 50 | N.R. | 97 | |
250 | N.R. | N.R. | N.R. | 50 | |
280 | N.R. | N.R. | N.R. | 25 |
PIPE SIZE | SCH. 40 PVC | SCH.80 PVC | SCH.80 CPVC | SCH.80 PP | SCH.80 PVDF |
---|---|---|---|---|---|
1/2 | 450 | 575 | 575 | 230 | 391 |
3/4 | 285 | 499 | 499 | 200 | 339 |
1 | 245 | 469 | 469 | 188 | 319 |
11/4 | 160 | 340 | 340 | 136 | - |
11/2 | 120 | 270 | 270 | 108 | 183 |
2 | 75 | 190 | 190 | 76 | 129 |
2 1/2 | 100 | 220 | 220 | - | - |
3 | 70 | 155 | 155 | 62 | 105 |
4 | 45 | 115 | 115 | 46 | 78 |
6 | 25 | 80 | 80 | 32 | 54 |
8 | 16 | 50 | 50 | - | - |
10 | 12 | 43 | - | - | - |
12 | 9 | 39 | - | - | - |
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