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Pressure Rating of Fabco Products

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The pressure carrying capability of any pipe at a given temperature is a function of the material strength from which the pipe is made and the geometry of the pipe as defined by its diameter and wall thickness. The following expression, commonly known as the ISO equation, is used in thermoplastic pipe specifications to relate these factors:
P = 25 / (Do/t -1)
where: P = maximum pressure rating, psi

S = maximum hydraulic design stress (max. working strength), psi

Do = average outside pipe diameter, in. t = minimum wall thickness, in.

The allowable design stress, which is the tensile stress in the hoop direction of the pipe, is derived for each material in accordance with ASTM D 2837, Standard Test Method for Obtaining Hydrostatic Design Basis for Thermoplastic Pipe Materials, at 73° F. The pressure ratings below were calculated from the basic Hydraulic Design Stress for each of the materials.

Pipe and Fittings
In order to determine the pressure rating for a product system, first find the plastic material and schedule of pipe and fittings in the heading of the Maximum Non­Shock Operating Pressure table below. Then, locate the selected joining method in the subheading of the table and go down the column to the value across from a particular pipe size, listed in the far left column. This will be the maximum non-shock operating pressure at 73° F for the defined product system.

1. For more severe service, an additional correction factor may be required.
2. 8″ CPVC Tee, 90° ELL and 45° ELL rated at 1/2 of value shown. Pressure rating of 175 psi can be obtained by factory overwrapping with glass and polyester. Consult Customer Service for delivery information.
3. Recommended for intermittent drainage pressure not exceeding 20 psi.

Valves, Unions, and Flanges
The maximum pressure rating for valves, flanges, and unions, regardless of size, is 150 psi at 73° F. As with all other thermoplastic piping components, the maximum non-shock operating pressure is related to temperature. Above 100° F refer to the chart below.

Fabco Products in Vacuum or Collapse Loading Situations
Thermoplastic pipe is often used in applications where the pressure on the outside of the pipe exceeds the pressure inside. Suction or vacuum lines and buried pipe are examples of this type of service. As a matter of practical application, gauges indicate the pressure differential above or below atmospheric pressure. However, scientists and engineers frequently express pressure on an absolute scale where zero equals a theoretically perfect vacuum and standard atmospheric pressure equals 14.6959 psia.

Solvent cemented or thermo-sealed joints are particularly recommended for vacuum service. In PVC, CPVC, PP, or PVDF vacuum systems, mechanical devices such as valves and transition joints at equipment will generally represent a greater intrusion problem than the thermoplastic piping system will. Experience indicates that PVC vacuum systems can be evacuated to pressures as low as 5 microns with continuous pumping. However, when the system is shut off, the pressure will rise and stabilize around 10,000 microns or approximately 10 mm of Mercury at 73° F. The following chart lists the allowable collapse loading for plastic pipe at 73° F. It shows how much greater the external pressure may be than the internal pressure. (Thus, a pipe with 100 psi internal pressure can withstand 100 psi more external pressure than a pipe with zero psi internal pressure.) For temperatures other than 73° F, multiply the values in the chart by the correction factors listed in the temperature correction table on the preceding page. The chart also applies to a vacuum. The external pressure is generally atmospheric pressure, or 0.0 psig, while the internal pressure is normally identified as a vacuum or negative gauge pressure. However, this negative value will never exceed -14.7 psig. Therefore, if the allowable pressure listed in the chart (after temperature correction) is greater than the difference for internal-to-external pressure, the plastic system is viable.

NOM. PIPE SIZE SCHEDULE 40 PVC & CPVC SOCKET END SCHEDULE 80 PVC & CPVC SOCKET END SCHEDULE 80 PVC & CPVC THREADED END
MAX. NON-SHOCK OPERATING PRESSURE {PSI) AT 73°F
1/2 600 850 420
3/4 480 690 340
1 450 630 320
11/4 370 520 260
11/2 330 470 240
2 280 400 200
21/2 300 420 210
3 260 370 190
4 220 320 160
6 180 280 N.R.
8 160 250 N.R.
10 140 230 N.R.
12 130 230 N.R.
NOM. PIPE SIZE THERMO SEAL JOINT THREADED
SCHEDULE 80 POLYPROPYLENE
1/2 410 20
3/4 330 20
1 310 20
11/4 260 20
11/2 230 20
2 200 20
21/2 - -
3 190 20
4 160 20
6 140 N.R.
NOM. PIPE SIZE THERMO SEAL JOINT THREADED
SCHEDULE 80 POLYPROPYLENE
1/2 580 290
3/4 470 230
1 430 210
11/4 - -
11/2 326 160
2 270 140
21/2 - -
3 250 N.R.
4 220 N.R.
6 190 N.R.
TEMPERATURE(° F) PVC CPVC PP PVDF
MAXIMUM NON-SHOCK OPERATING PRESSURE (PSI) VS. TEMPERATURE
100 150 150 150 150
110 135 140 140 150
120 110 130 130 150
130 75 120 118 150
140 50 110 105 150
150 N.R. 100 93 140
160 N.R. 90 80 133
170 N.R. 80 70 125
180 N.R. 70 50 115
190 N.R. 60 N.R. 106
200 N.R. 50 N.R. 97
250 N.R. N.R. N.R. 50
280 N.R. N.R. N.R. 25
PIPE SIZE SCH. 40 PVC SCH.80 PVC SCH.80 CPVC SCH.80 PP SCH.80 PVDF
1/2 450 575 575 230 391
3/4 285 499 499 200 339
1 245 469 469 188 319
11/4 160 340 340 136 -
11/2 120 270 270 108 183
2 75 190 190 76 129
2 1/2 100 220 220 - -
3 70 155 155 62 105
4 45 115 115 46 78
6 25 80 80 32 54
8 16 50 50 - -
10 12 43 - - -
12 9 39 - - -
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