
Material:
Spears® Low-Extractable™ Piping is produced from an innovative PVC compound that has been specifically formulated to reduce leachable contamination when exposed to ultra-pure water environments. Minor ingredients necessary for processing have been scrupulously selected to address their potential for contamination, and are then carefully blended in precise ratios. This results in a much cleaner material than conventional PVC compounds, and compares favorably to alternate materials typically used for UPW piping applications. This has been validated with extensive static and dynamic leach studies during exposure to 18.2 megohm ultra-pure water conducted by a reputable third party.
Spears® Low-Extractable™ material meets the toxicological requirements of NSF International Standard 61 as being safe for use in potable water applications, and also complies with the provisions of Title 21 of the United States FDA Code of Federal Regulations as being safe for use in food contact applications.
Processing:
Processing conditions for converting this material into component form are as critical as the selection of the material itself to ensure that the physical properties of the finished product are optimized. Correct processing techniques ensure proper dispersion and fusion of the compound, resulting in a homogenous melt with uniform properties. Great care is also taken during this process using proprietary techniques to address surface finish characteristics. Optimizing processing conditions and providing smooth internal surfaces greatly reduce the potential for extractable and particle contaminant. Spears® Low-Extractable™ pipe is cut square, purged to remove shavings, sealed in polybags and boxed on-line at time of manufacture to minimize contamination .
Joining:
Spears® Low-Extractable™ system utilizes a one-step solvent-cementing process specifically formulated for use with this product. Unlike conventional PVC solvent cements, this product contains fewer contaminants and cures quickly, reducing the potential forTOC contamination. Joining is accomplished quickly and efficiently utilizing inexpensive tools, thereby greatly reducing labor and installation costs.
Physical Properties:
Although the extractable contaminants of this Spears® system are much lower than those of conventional PVC piping, the physical properties are very similar. As a result, these products exhibit the well-known physical characteristics and other benefits of conventional PVC piping, such as good chemical and corrosion resistance, low thermal conductivity, high strength-to-weight ratio, good impact resistance, and ease of installation.
Nan-Contaminating PVC Material Exceptionally Smooth Surface Characteristics Law TOC 6 Chemical Extraction
Fast Particle Rinse Up
Spears® Low Extractable PVC provides a superior, cost effective alternative to conventional high purity piping system materials while providing ease of installation without jeopardizing water quality. Specially developed for ultra-pure water systems in semiconductor, electronics, university research laboratories, hospital dialysis, industrial laboratories, Federal and state police forensic laboratories and biotechnology applications, Spears® Low Extractable PVC material has been subjected to independent laboratory leach studies during both static and dynamic exposure to 18.2 meg-ohm deionized water. Tests have shown relatively low TOC, Anion/Cation and trace metal contamination levels in comparison to conventional high purity piping system materials including PVDF and Natural Polypropylenes.
• Complete line of pipe, fittings and valves IPS Sizes 1/2″ – 6″ diameters
• Strong Schedule 80 dimensions for pressure service
• Advanced Low-Extractable™ material significantly reduces leachable contamination compared to conventional PVC and other piping materials.
• Exceptionally smooth interior walls reduce particle contaminants
• Fast, reliable installation with simple, inexpensive joining methods
• Proprietary one-step fast setting joining method reduces TOC contamination and rinses up quickly
• Good chemical/corrosion resistance, high-impact strength, low thermal conductivity
• Bagged, sealed and boxed on-line for use in high-purity environments
• High Quality
• Low Maintenance
• Cost Effective
MM | NOMINAL PIPE SIZE (IN) | PART NUMBER | CARTON QTY FEET | OUTSIDE DIAMETER | INSIDE DIAMETER | MIN. WALL THICKNESS | WEIGHT PER 100 FEET | PRESSURE RATING AT 73.4°F |
---|---|---|---|---|---|---|---|---|
12 | 1/2 X 15 ft | LXT-005 | 330 | 0.840 | 0.528 | 0.147 | 0.202 | 420 |
20 | 3/4 X 15 ft | LXT-007 | 330 | 1.050 | 0.724 | 0.154 | 0.273 | 340 |
25 | 1 X 15 ft | LXT-010 | 270 | 1.315 | 0.935 | 0.179 | 0.402 | 320 |
32 | 1 1/4 X 15 ft | LXT-012 | 210 | 1.660 | 1.256 | 0.191 | 0.554 | 260 |
40 | 1 1/2 X 15 ft | LXT-015 | 165 | 1.900 | 1.476 | 0.200 | 0.673 | 240 |
50 | 2 X 15 ft | LXT-020 | 120 | 2.375 | 1.913 | 0.218 | 0.932 | 200 |
75 | 3 X 15 ft | LXT-030 | 75 | 3.500 | 2.864 | 0.300 | 1.903 | 190 |
100 | 4 X 15 ft | LXT-040 | 30 | 4.500 | 3.786 | 0.337 | 2.782 | 160 |
150 | 6 X 15 ft | LXT-060 | 15 | 6.625 | 5.709 | 0.432 | 5.313 | 140 |
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